Engine

ENGINE FIRE

How to prevent. click here.

ENGINE COMPARTMENT

What should an original engine compartment look like?
I have found a few pictures.
1957
1965
1966
1970
1974

COOLING FLAPS

Click here for very good article.
 

CRANK CASE CODE LETTERS

A1200Type 1up to 7/65(1192cc 30bhp)
B1600Type 28/67 - 7/70
Type 18/68 - 7/70(USA)
C1600Type 28/67 - 7/70(M240)
D1200Type 2from 5/59(1192cc 34bhp)
Type 1from 8/65(1192cc 36bhp)
E1300Type 18/65 - 7/70
F1300Type 18/65 - 7/70
G1500Type 2up to 7/65
H1500Type 28/65 - 7/68
Type 18/65 - 7/70
Type 1818/69 - 2/71
K1500Type 38/65 - 10/73
L1500Type 2from 11/65
Type 18/66 - 7/70(M240)
M1500Type 38/65 - 7/73
N1500Type 38/65 - 7/73(M240)
P1600Type 38/65 - 7/73(M240)
R1500Type 38/63 - 7/65(1500S)
T1600Type 38/65 - 7/73
U1600Type 3from 8/65(FI)
UO1600Type 38/67 - 7/73
AB1300Type 18/70 - 7/73
AC1300Type 18/70 - 7/75(M240)
AD1600Type 18/70 - 7/73
Type 28/70 - 7/73
AE1600Type 18/70 - 7/71(USA)
AF1600Type 18/70 - 1/80(M240)
Type 28/70 - 7/79(M240)
Type 1811/74 - 1/82(M240)
AG1600Type 1818/70 - 7/76
AH1600Type 18/71 - 1/76(USA)
AJ1600Type 18/74 - 12/80(USA & Japan FI)
AK1600Type 18/72 - 7/73(USA)
AL1300Type 1813/73 - 7/79
AR1600Type 18/73 - 7/75
ASType 18/73 - 7/80
Type 28/73 - 7/79
(Note: M240 = Low Compression Option)

BALANCING

Click here for an article on engine balancing.

CARBURATION

Balancing Dual Kadrons

One of the little tricks I discovered when installing the dual Kads was to use the manifold balance tube to balance the mechanical linkage.

 Get a piece of clear tubing about six feet long from a hardware store. Put a few drops of engine oil in the tube and install it between the two intake manifolds where the normal balance tube connects them.
Now position the tube behind (FIF) the engine so you can see it.
When the engine is running at about 1500 rpm, the vacuum difference in the two intake manifolds will 'suck' the oil toward the side with the higher vacuum. This side needs to have the carb opened more.
Play with it, it works.

Increased Power

Following is the text of a message I posted to the KG email list with recommendations on how to grow with your car. Hope it helps. Dennis

I like to recommend a phased approach to folks who want to do engine work. All of these presume you want to do engine assembly.
There are three good reasons to do this.
1. It let's you learn as you go.
2. It let's you build up your special tool collection as you go.
3. It let's you put out smaller amounts of cash as you go and you may decide you have gone far enough at Phase III when you had intended to go to Phase IV.

Phase I.
Build a 1600 engine with stock rebuilt DP heads. Add a mild camshaft like the Engle 110. Change the intake manifold and carb to one of the Weber or Holly/Weber progressive two barrell carbs, and change the exhaust. Most anything is better than the stock. You have to pick the sound level you want to live with. This will give you a noticable increase in performance over your un rebuilt stock engine.

Cost, about $500 if you do the assembly yourself.
If you want more (is there ever enough?) go to......

Phase II
Take the engine apart again and go to 1776 pistons and jugs. This requires machining the case and heads to accept the larger diameter cylinders. Get it balanced.
These modifications will give some increase, but probably not as much as you noticed in Phase I. Cost, about $300. Want more, go to.....

Phase III
Swap the heads for some gonzo ported, big valve ones and maybe change the carbs to dual Webers. My research puts these heads at about $750 minimum for the pair. Cost for heads and Webers, about $1,500.
Want to go Mustang hunting? How about...

Phase IV
Take everything apart again and buy a 2110 or 2180 stroker kit. Have the case machined again to handle the larger crank shaft throws. Depending on your resources, you may want to go fuel injection at this point. Probably need a bigger cam to take advantage of the other changes, too.
Cost, if you have to ask, you can't afford it.

Type IV engine conversion

Type IV engines were most common in busses from 1972 up. They came in 1.7L, 1.8L, and 2.0L sizes and typically had up to double the HP in stock form. For an example of doing this type of installation, click here.

For another example, Jim Gerhardt's project, click here.

Determining Compression ratio

To determine the CR, you have to know two things. The volume of the combustion chamber with the piston at TDC, and the swept volume of the piston.

For example, lets say you have a stock 1600 with a 85.5mm bore and a 69mm stroke. The swept volume of one cylinder is 396.16cc.
pi(3.14159) * half the bore * half the bore * stroke.

Now to determine the volume of the combustion chamber.

The hard way is to find the deck height with the piston at TDC. Then you have to calculate the volume of the deck height. To find the volume of the head itself use a plate over the bore of the head. Pour in a measured amount of oil and determine the cc's. Add that to the volume of the deck height.

The easy way is to assemble the engine, set it up on a stand and put a measured amount of oil in the spark plug hole with the piston at TDC.
(NOTE: On many type IV engines, this is much easier than method 1 because the pistons have recessed tops which must be taken into account when determining the cc's.)

Let's say that the amount of oil used to fill the chamber is 66cc's.

The volume of the cylinder plus the volume of the chamber, divided by the volume of the chamber is the CR. In this case:

396.16+66=462.16

And

462.16/66=7.002427

Distributor issues

A Gearhead's View of The 009 Hesitation Blues '97
CLICK HERE for the best description of various stock ignition setups on the web.

Engine Cooling and Heating

CLICK HERE For a primmer on the issues involved with cooling and heating an ACVW.